Iron Melting Induction Furnace for Bearing Plate
I. Technical specification:
| Application |
Meeting requirement for melting ferrous and non-ferrous metal |
| Capacity range |
500kg to 1500kg(related to cast iron) |
| Standard features |
Steel shell structure |
| Porcelain insulated induction coil |
| Waterless yoke |
| All-round protective cover |
| Furnace-leakage alarm |
| Hollow Structure water cooling cable |
Optional features
|
Fume hood |
| Lining ejection mechanism |
| KGPS power supply |
| KGCL power supply |
II. Details description:
2-1.Fuenace design
Furnace can be customized to be common column type design, or open furnace design.
What is open furnace design? On the basis of ensuring the strength of the furnace body, the redundant coil columns are eliminated, making the furnace body more convenient for maintenance, and at the same time leaving enough space for future capacity upgrades. When users need to increase production, they only need to upgrade the capacity of the old furnace without investing in a new smelting system.
2-2. Advanced Rodless induction coil
Furnace can be customized to be common induction coil,or rodless induction coil.
What is rodless induction coil? According to common manufacturing methods, the active coil and the water-cooled coil need to be fabricated separately and then welded together. By using horizontal winding process, and the effective coil and the water-cooled coil can be wound from the same oxygen-free copper tube without any segmentation. Coil turn gaps are tight and consistent for maximum electrical efficiency.
2-3. Wind cooling yoke
Waterless yokes, except for the two yokes connected by water-cooled cables, the rest of the yokes do not need to be cooled by water, which greatly reduces the yoke water leakage failure rate. In addition, the number of water pipe is half of that of conventional yokes, which reduce the maintenance cost.
2-4. Upgrade all-round protective cover
Besides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair.
KGCL Power Supply for Continuous Casting Production Line
Two sets of melting furnace can work together and can be control by one KGCL power supply cabinet. The total rated power can be arbitrarily distributed between the two furnaces. It can insulate molten steel and realize continuous pouring with lower operating costs.
I. The overall advantage of KGCL power supply
The entire production process maintains a very high power factor (above 0.95), low reactive power loss, and more energy saving.
The harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices.
II. Details description
2-1. Advanced optical fiber control system
Frequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.
2-2. Emergency backup assembly concept
The core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.
2.3- Smart meter
Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production planning and cost accounting.
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