5-Ton Inclined Melting Induction Furnace for Steel

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: SR-IF
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Electric
• Name: 5 Ton Medium Frequency Smelting Furnace
• Maximum Working Temperature: 1850ºC
• Transformer Capacity: 4000kVA
• Primary Voltage of Transformer: 35kv
• Transport Package: Wooden Case
• Specification: customised
• Trademark: SR
• Origin: Shaanxi, China
• HS Code: 8515390000
• Package Size: 150.00cm * 150.00cm * 150.00cm
• Package Gross Weight: 150.000kg

Product Description

 

Product Description

    The intermediate frequency coreless induction melting furnace is an equipment used for melting and insulation of non-ferrous metals.

    This equipment is a medium frequency coreless induction melting furnace (non vacuum) that uses a controllable silicon static medium frequency power supply for induction heating. It is used for melting and insulation of non-ferrous metals such as copper, aluminum, and stainless steel.Generally, it is divided into two types based on the furnace capacity: aluminum shell structure and steel shell structure. The aluminum shell structure generally adopts a tilting furnace method powered by a reducer, while the steel shell structure generally adopts a tilting furnace method powered by hydraulic pressure.

Product Details

   This equipment consists of a furnace body, a thyristor intermediate frequency power supply device (optional configuration: tilting furnace controller and cooling system), and other parts

           Mainly Including

1 set of incoming high voltage cabinet

1 set of rectifier transformer

1 set of medium frequency power supply of not less than 8000kW

2 sets of 15T furnace body

1 set of cooling water system

1 set of tilting furnace control system, etc

 

 

 

Product Parameters

Name	Unit	Parameter	Remarks
Electric furnace parameters
Rated capacity	T	15
Maximum capacity	T	18
Electrical parameters
Inverted form		parallel connection
Rated output power of variable frequency power supply	KW	7500
Rated output frequency of variable frequency power supply	KHz	250-300
Variable frequency power supply rectifier circuit form		12 pulses
Incoming voltage	V	1500
Incoming current	A	2430
DC voltage	V	2000
Direct current	A	3000
Medium frequency voltage	V	2500
Transformer capacity	KVA	9000
Transformer primary voltage	KV	35
Comprehensive parameters
Startup success rate	%	100
Melting rate	15t/75min	in hot furnace state
hydraulic system
Hydraulic station capacity	L	480
Maximum working pressure of oil pump	Mpa	16
Use working pressure	Mpa	10
Hydraulic medium		mechanical oil
Cooling water system
Electric furnace cooling water flow rate	m3/h	≥ 60
Cooling water outlet temperature of furnace body	ºC	≤ 55
Power cooling water flow rate	m3/h	≥ 60
Power supply cooling water outlet temperature	ºC	≤40
Water supply pressure	Mpa	0.3
Inlet water temperature	ºC	<35
Outlet temperature	ºC	<55
Emergency water inlet temperature	ºC	<35
Emergency water inlet pressure	Mpa	0.15
Emergency water flow rate	m3/h	≥ 40

  Note: The above parameters are part of the parameters for a 15t coreless intermediate frequency melting furnace and are for reference only.
Please contact us to learn about other capacity parameters and solution requirements.

Our Advantages

1) Based on the current situation of the user's production workshop, provide the complete set of equipment layout and basic design as soon as possible.
2) Provide users with all external parameters related to the device, including requirements for water, electricity, gas, etc., and assist users in selecting peripheral devices or materials.
3) Provide free technical training to users' operators and maintenance personnel to ensure that they are proficient in operating the equipment, and that maintenance personnel can conduct routine inspections of the equipment to identify the fault points and damaged components to be replaced. Responsible for free debugging and trial operation of the entire set of equipment.
4) The warranty period is one year, with lifetime paid service and maintenance.
5) Respond within 2 hours after receiving the user's repair request, indicate the attitude of handling the problem, and go to the user's site within 72 hours to handle the problem as soon as possible.
6) Due to a sudden malfunction of the user's device, production is extremely urgent, and it is impossible to handle it on our own, our company has an unconditional obligation to arrive at the site as soon as possible to handle the problem.
7) The entire equipment is installed and debugged on site under the guidance of our company's engineering and technical personnel.

Rectifier transformer

  The rectifier transformer model used in this equipment is ZSSB-20000KVA/35-1.65 * 4, including the transformer body, expansion oil pillow, and all accessories accompanying the transformer body. The cooling method is strong oil water cooling.
  The transformer is equipped with protection functions such as heavy gas, light gas, and pressure relief, and is also equipped with oil temperature detection components, which can achieve high temperature alarm and over temperature trip protection. The relevant protection signals can be transmitted to the high-voltage switchgear.
  The transformer capacity of this equipment is 20000KVA, which is composed of a ZSSB-20000KVA/35-1.65 * 4 transformer combination. Used to reduce the 35KV high voltage of the power grid to 1650V. The primary voltage of the transformer is 35KV, the secondary voltage is 1650V, with 12 phase output, and the secondary connection is △/Y four sets of voltage output.

 Medium frequency power cabinet

  The power cabinet adopts the GGD standard cabinet structure, with three segmented cabinets fixed on a groove base and connected to each other through fixing parts, forming a whole. The electrical components installed internally mainly include low-voltage vacuum circuit breakers, fast fuses, rectifiers, inverters, as well as various control transformers and drive components. There are various display instruments and operation buttons installed on the door of the electrical cabinet. The main control board, which serves as the core of the control system, is also installed on the door of the electrical cabinet.
  The output of the intermediate frequency power supply can be manually switched by changing the furnace, allowing either one of the two electric furnaces to work while the other furnace body is used for tying furnace lining and maintenance. (Transformers and high-voltage cabinets to be provided by users themselves)

Certifications

Company Profile

Xi′an Sanrui Electric Furnace Co.,Ltd has decades of manufacturing experience in the furnace industry, has accumulated a lot of professional technology and production experience, and is located in Xi′an, the hometown of furnaces, Shaanxi Province.

As a professional steelmaking furnace manufacturer, SR Metal Tech focuses on the development, design and production of various Specifications of steelmaking electric arc furnaces, submerged arc furnaces, ladle refining furnaces, ferroalloy refining furnaces, And induction furnaces. And smelting furnace auxiliary equipment

Accessories: Water-cooled furnace cover, water-cooled cables, alloy

Additives, electric arc furnace regulators, refining furnace regulators, and various trolley furnaces, well-type, box-type resistance furnaces, etc for heat treatment.

Packaging & Shipping

Logistics transportation mode

1,The customer receives the equipment at their own factory;
2,Transport the equipment to the designated port according to customer requirements;
3,Transport according to customer requirements to the designated receiving equipment country and the corresponding factory.