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Induction furnaces are divided into two categories: induction melting furnaces and induction heating equipment. The former is used for melting or heat preservation of materials, and the charge is finally in liquid state; the latter is used for heating materials, including uniform heating of the whole material, surface heating or local heating.
An induction furnace is an electric furnace that uses the induction electrothermal effect of the material to heat or melt the material. The main components of an induction furnace are sensors, furnace body, power supply, capacitors and control system.
In addition to heating or melting in the atmosphere, induction furnaces can also heat or melt in vacuum and protective atmospheres such as argon and neon to meet special quality requirements.
Induction furnaces have outstanding advantages in heat permeation or melting of soft magnetic alloys, high resistance alloys, platinum group alloys, heat-resistant, corrosion-resistant, wear-resistant alloys and pure metals. Induction furnaces are usually divided into induction heating furnaces and melting furnaces.
The equipment consists of a 750KW intermediate frequency power cabinet for melting, a capacitor cabinet, two 1.0-ton steel shell induction furnaces, two 500 square meter water-cooled cables, a set of hydraulic tilting furnace devices, a tilting furnace operation console, a 900KVA rectifier transformer, a closed cooling tower, etc.
| Type | Induction furnace |
| Test report | Can provide |
| Warranty period | 1 year |
| Core components | One 3000Kw intermediate frequency power cabinet, one capacitor cabinet, two 6-ton steel shell induction furnaces (one in use and one as backup), four water-cooled cables (8 meters per cable), one hydraulic tilting device, and one tilting operation console waiting for composition. |
| Weight | 6T |
| Voltage | 3000kw |
| Core selling points | Energy conservation |
| Provide after-sales service | Installation and training |
| Purpose | Melting furnace |
1.0 ton medium frequency induction melting furnace parameters
| Project | Unit | Parameters |
| Electric furnace parameters | ||
| Rated capacity | t | 1.0 |
| Lining thickness | mm | 90 |
| Inside the induction coil,φ | mm | 710 |
| Induction coil height | mm | 1015 |
| Working temperature | ºC | 1650 |
| Maximum temperature | ºC | 1700 |
| Electrical parameters | ||
| Transformer capacity | KVA | 900 |
| Transformer Primary voltage | KV | 10 |
| Transformer Secondary voltage | V | 660 |
| Medium frequency power supply rated power | KW | 750 |
| The maximum output voltage of the intermediate frequency power supply | V | 1300 |
| Coil voltage | V | 2600 |
| Rated operating frequency | Hz | 1000 |
| Power conversion efficiency | % | 96 |
| Startup success rate | % | 100 |
| Comprehensive parameters | ||
| Melting rate | per/ furnace | about 55 |
| Work noise | db | ≤75 |
| Hydraulic system | ||
| Hydraulic station capacity | L | 120 |
| Working pressure | MPa | 11 |
| Hydraulic medium | 46#anti-wear hydraulic oil | |
| Cooling water system | ||
| Flow rate | M3/h | 40 |
| Water supply pressure | MPa | 0.2~0.3 |
| Inlet water temperature | ºC | 5~35 |
| Outlet temperature | ºC | 35~55 |
1,Central induction melting furnace: Smelting and heat preservation of non-ferrous metals such as copper, aluminum, zinc and their alloys, cast iron, and heat preservation of molten iron and molten steel.
2,Centerless induction melting furnace: Smelting and heat preservation of steel, cast iron, copper, aluminum, magnesium, zinc and other non-ferrous metals and their alloys.
3,Vacuum induction melting furnace is used for smelting high temperature alloys, magnetic materials, electrical alloys, high strength steel, etc.
4,Iron crucible furnace is used for smelting low melting point alloy;
5,High frequency furnace is mostly used for smelting precious metals;
6,Short coil furnace is used for heat preservation.
Installation and debugging
The entire equipment is installed and debugged under the guidance of engineering engineers from SanRui Technology on site.
Equipment customization service scope
This includes full lifecycle services such as technical consulting, engineering design, engineering equipment EP, system integration, engineering general contracting, production and operation, component supply, and technology upgrades.
After-sale service
1) Based on the current situation of the user's production workshop, provide the complete set of equipment layout and basic design as soon as possible.
2) Provide users with all external parameters related to the device, including requirements for water, electricity, gas, etc., and assist users in selecting peripheral devices or materials.
3) Provide free technical training to users' operators and maintenance personnel to ensure that they are proficient in operating the equipment, and that maintenance personnel can conduct routine inspections of the equipment to identify the fault points and damaged components to be replaced. Responsible for free debugging and trial operation of the entire set of equipment.
4) The warranty period is one year, with lifetime paid service and maintenance.
5) Respond within 2 hours after receiving the user's repair request, indicate the attitude of handling the problem, and go to the user's site within 72 hours to handle the problem as soon as possible.
6) Due to a sudden malfunction of the user's device, production is extremely urgent, and it is impossible to handle it on our own, our company has an unconditional obligation to arrive at the site as soon as possible to handle the problem.
7) The entire equipment is installed and debugged on site under the guidance of our company's engineering and technical personnel.
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