1.0t Medium Frequency Melting Furnace

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: 800KW/1KHZ
• Type: Crucible Melting Furnace
• Usage: Steel Molding
• Fuel: Fired
• Power Frequency: 50Hz
• Frequency Fluctuation Range: 50±0.5Hz
• Rated Power of Transformer: ≥1000kVA
• Rated Capacity: 1t
• Transport Package: Wooden Case
• Specification: Medium Frequency Smelting Furnace
• Trademark: SR
• Origin: Shaanxi, China
• HS Code: 8515390000
• Package Size: 150.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 200.000kg

Product Description

 

Induction furnaces are divided into two categories: induction melting furnaces and induction heating equipment. The former is used for melting or heat preservation of materials, and the charge is finally in liquid state; the latter is used for heating materials, including uniform heating of the whole material, surface heating or local heating.

An induction furnace is an electric furnace that uses the induction electrothermal effect of the material to heat or melt the material. The main components of an induction furnace are sensors, furnace body, power supply, capacitors and control system.

In addition to heating or melting in the atmosphere, induction furnaces can also heat or melt in vacuum and protective atmospheres such as argon and neon to meet special quality requirements.

Induction furnaces have outstanding advantages in heat permeation or melting of soft magnetic alloys, high resistance alloys, platinum group alloys, heat-resistant, corrosion-resistant, wear-resistant alloys and pure metals. Induction furnaces are usually divided into induction heating furnaces and melting furnaces.

The equipment consists of a 750KW intermediate frequency power cabinet for melting, a capacitor cabinet, two 1.0-ton steel shell induction furnaces, two 500 square meter water-cooled cables, a set of hydraulic tilting furnace devices, a tilting furnace operation console, a 900KVA rectifier transformer, a closed cooling tower, etc.

Important attributes

Type	Induction furnace
Test report	Can provide
Core components	IIt consists of one KGPS800KW/1KHZ single rectifier parallel inverter intermediate frequency power supply, two 1.0t steel shell electric furnace bodies, one set of compensating capacitor banks, one set of hydraulic tilting furnace system, one set of water-cooled cables, etc.
Weight	1T
Supply voltage	10KV
Core selling points	Energy conservation
Provide after-sales service	Installation and training
Purpose	Melting furnace

 

Detailed Photos

 

Product Parameters

1.0 ton medium frequency induction melting furnace parameters
 

Project	Unit	Parameters
Electric furnace parameters
Rated capacity	t	1.0
Lining thickness	mm	90
Inside the induction coil,φ	mm	710
Induction coil height	mm	1015
Working temperature	ºC	1650
Maximum temperature	ºC	1700
Electrical parameters
Transformer capacity	KVA	900
Transformer Primary voltage	KV	10
Transformer Secondary voltage	V	660
Medium frequency power supply rated power	KW	750
The maximum output voltage of the intermediate frequency power supply	V	1300
Coil voltage	V	2600
Rated operating frequency	Hz	1000
Power conversion efficiency	%	96
Startup success rate	%	100
Comprehensive parameters
Melting rate	per/ furnace	about 55
Work noise	db	≤75
Hydraulic system
Hydraulic station capacity	L	120
Working pressure	MPa	11
Hydraulic medium		46#anti-wear hydraulic oil
Cooling water system
Flow rate	M3/h	40
Water supply pressure	MPa	0.2~0.3
Inlet water temperature	ºC	5~35
Outlet temperature	ºC	35~55

Note: The above parameters are part of the parameters for a 1-ton medium frequency furnace and are for reference only. Other capacity parameters and solutions need to be customized by contacting us.
 

Main Application

 1,Central induction melting furnace: Smelting and heat preservation of non-ferrous metals such as copper, aluminum, zinc and their alloys, cast iron, and heat preservation of molten iron and molten steel.
  2,Centerless induction melting furnace: Smelting and heat preservation of steel, cast iron, copper, aluminum, magnesium, zinc and other non-ferrous metals and their alloys.
  3,Vacuum induction melting furnace is used for smelting high temperature alloys, magnetic materials, electrical alloys, high strength steel, nuclear fuel uranium, etc.
  4,Iron crucible furnace is used for smelting low melting point alloy;
  5,High frequency furnace is mostly used for smelting precious metals;
  6,Short coil furnace is used for heat preservation.
 

Our Advantages

Electrical section description
 This technical solution is a series connected one electric two furnace configuration, suitable for melting steel materials. The intermediate frequency power supply is configured with 6 pulse 300KW/1KHZ. The complete equipment consists of a 315KVA 3-phase 6-pulse rectifier transformer, a KGPS300KW/1KHZ single rectifier parallel inverter intermediate frequency power supply, two 0.5t steel shell electric furnace bodies, a set of compensating capacitor banks, two sets of hydraulic tilting furnace systems, a set of water-cooled cables, a set of enclosed water cooling systems, etc.
 

Rectifier transformer

  1. Power rectifier transformer (user provided):
The power rectifier transformer is used to reduce the high voltage 10KV to a suitable voltage of 380V for the intermediate frequency power supply. The intermediate frequency equipment adopts a dedicated rectifier transformer and oil immersed self cooling method.
The rectifier transformer adopts a 6-pulse form according to the rectification method of the intermediate frequency power supply.

 Parameters of rectifier transformer:

Electric furnace capacity(t)	Intermediate frequency power supply power(KW)	Transformer capacity(KVA)	Voltage combination		Connection group label	Impedance voltage(%)
			One side(KV)	Secondary side(V)
0.5	300	315	10	380	Y,d11	6~8

Note: There should be an no-load tap changer on the high voltage side of the original transformer, with voltage regulation in three levels: -5%, 0%, and+5%.
 

 Medium frequency power cabinet

 The rectification trigger circuit adopts a digital circuit, which is characterized by rectified pulses and particularly accurate trigger angles. Due to the use of three-phase synchronous signals and digital filters, the external power grid voltage and frequency phase sequence changes can be triggered without errors. If a single-phase signal divider is used, it is difficult to achieve trigger consistency for phase sequence changes, resulting in poor real-time performance and transformer heating. The given voltage for adjusting the pulse phase shift is controlled by a voltage controlled oscillation counter, ensuring the consistency of the phase shift positions of 6 pulses. At the same time, the speed of pulse phase shift blocking is increased from the original analog circuit phase shift speed of milliseconds to microseconds, ensuring the reliability and safety of the high-power intermediate frequency power supply device, current and voltage protection. Therefore, if the slot circuit short circuit or overvoltage protection is in operation, the reliability of our company's intermediate frequency power supply reaches 100%.
The digital scanning starting trigger is adopted, and the circuit adopts advanced phase-locked loop frequency and phase detection technology, which can ensure the reliability of the entire system's tracking and locking circuit operation. At the same time, it has good anti-interference ability against the strong electromagnetic waves and interference signals emitted by the frequency dependent intermediate frequency electric furnace, ensuring the normal operation of the inverter system.
The control system adopts advanced technology circuits with dual closed loops of current and voltage, making it particularly stable and reliable throughout the entire operation process. It can be reliably and stably used in response to changes in the power grid, severe changes in loads, and impact changes.

Certifications

 

 

Packaging & Shipping

 

Logistics transportation mode

1,The customer receives the equipment at their own factory;
2,Transport the equipment to the designated port according to customer requirements;
3,Transport according to customer requirements to the designated receiving equipment country and the corresponding factory.

 

After Sales Service

Installation and debugging
The entire equipment is installed and debugged under the guidance of engineering engineers from SanRui Technology on site.

Equipment customization service scope
This includes full lifecycle services such as technical consulting, engineering design, engineering equipment EP, system integration, engineering general contracting, production and operation, component supply, and technology upgrades.

After-sale service
1) Based on the current situation of the user's production workshop, provide the complete set of equipment layout and basic design as soon as possible.
2) Provide users with all external parameters related to the device, including requirements for water, electricity, gas, etc., and assist users in selecting peripheral devices or materials.
3) Provide free technical training to users' operators and maintenance personnel to ensure that they are proficient in operating the equipment, and that maintenance personnel can conduct routine inspections of the equipment to identify the fault points and damaged components to be replaced. Responsible for free debugging and trial operation of the entire set of equipment.
4) The warranty period is one year, with lifetime paid service and maintenance.
5) Respond within 2 hours after receiving the user's repair request, indicate the attitude of handling the problem, and go to the user's site within 72 hours to handle the problem as soon as possible.
6) Due to a sudden malfunction of the user's device, production is extremely urgent, and it is impossible to handle it on our own, our company has an unconditional obligation to arrive at the site as soon as possible to handle the problem.
7) The entire equipment is installed and debugged on site under the guidance of our company's engineering and technical personnel.