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0.75 ton medium frequency induction melting furnace parameters
| Project | Unit | Data | Remarks |
| Electric furnace parameters | |||
| Rated capacity | t | 0.75 | liquid iron |
| Maximum capacity | t | 1.0 | liquid iron |
| Maximum working temperature | ºC | 1550 | |
| Thickness of furnace lining | mm | 80 | |
| Inner diameter of the induction coil | mm | 580 | |
| Induction coil height | mm | 1100 | |
| Sensor copper tube specification | mm | 25 * 40 * 5 | |
| Electrical parameters | |||
| Transformer capacity | KVA | 630KVA | with 1.0t smelting furnace |
| Transformer primary voltage | KV | 10KV | |
| Transformer secondary voltage | V | 380 | 6 pulse output |
| Medium frequency power supply rated power | KW | 500 | 6 pulse input |
| Rated input current | A | 800 | |
| Rated input current | V | 500 | |
| DC current | A | 1000 | |
| Transformation efficiency | % | 96 | |
| Start success rate | % | 100 | |
| The maximum output voltage of the intermediate frequency power supply | V | 1500 | |
| Rated operating frequency | HZ | 1000 | |
| Power conversion efficiency | % | 96 | |
| Working noise | db | ≤ 85 | |
| Comprehensive parameters | |||
| Melting rate (heating up to 1500 ºC) | T/h | 1.0 | The time required to melt one furnace is related to the addition of materials |
| Melting power consumption (heated to 1500 ºC) | kW. h/T | 530KW. h/t ± 5% | |
| Hydraulic system | |||
| Work flow rate | L/min | 9~12 | |
| Hydraulic medium | hydraulic oil or flame retardant oil | ||
| cooling water system | |||
| Cooling water flow rate | T/h | 40 | medium frequency power supply and furnace body |
| Water supply pressure | Mpa | 0.25-0.35 | |
| Inlet water temperature | ºC | 5-35 | |
| Water outlet temperature | ºC | <55 | |
1,Central induction melting furnace: Smelting and heat preservation of non-ferrous metals such as copper, aluminum, zinc and their alloys, cast iron, and heat preservation of molten iron and molten steel.
2,Centerless induction melting furnace: Smelting and heat preservation of steel, cast iron, copper, aluminum, magnesium, zinc and other non-ferrous metals and their alloys.
3,Vacuum induction melting furnace is used for smelting high temperature alloys, magnetic materials, electrical alloys, high strength steel, nuclear fuel uranium, etc.
4,Iron crucible furnace is used for smelting low melting point alloy;
5,High frequency furnace is mostly used for smelting precious metals;
6,Short coil furnace is used for heat preservation.
Installation and debugging
The entire equipment is installed and debugged under the guidance of engineering engineers from SanRui Technology on site.
Equipment customization service scope
This includes full lifecycle services such as technical consulting, engineering design, engineering equipment EP, system integration, engineering general contracting, production and operation, component supply, and technology upgrades.
After-sale service
1) Based on the current situation of the user's production workshop, provide the complete set of equipment layout and basic design as soon as possible.
2) Provide users with all external parameters related to the device, including requirements for water, electricity, gas, etc., and assist users in selecting peripheral devices or materials.
3) Provide free technical training to users' operators and maintenance personnel to ensure that they are proficient in operating the equipment, and that maintenance personnel can conduct routine inspections of the equipment to identify the fault points and damaged components to be replaced. Responsible for free debugging and trial operation of the entire set of equipment.
4) The warranty period is one year, with lifetime paid service and maintenance.
5) Respond within 2 hours after receiving the user's repair request, indicate the attitude of handling the problem, and go to the user's site within 72 hours to handle the problem as soon as possible.
6) Due to a sudden malfunction of the user's device, production is extremely urgent, and it is impossible to handle it on our own, our company has an unconditional obligation to arrive at the site as soon as possible to handle the problem.
7) The entire equipment is installed and debugged on site under the guidance of our company's engineering and technical personnel.
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